Condition Survey

Condition survey developed by a CHECK IT LEAN ECOSYSTEM LTD.:

I/ OBJECTIVE SURVEY: CURRENT STATUS: What is the CUSTOMER demand?
Safety:
Safety First! Number of accidents for a given period (target: 0). Appropriateness of security measures.
Quality:
Zero defect! Customer complaints. Product compliance. Quality audit system (internal external).
Production:
Efficiency of the Production. Output effectiveness. Delivery on time. Level of lean management.
Technology:
Ongoing Improvements / Investments. Level of lean management.
Supporting processes:
- Logistics: Supply chain operation. Warehousing and Stock Level Survey, Supermarket and Minimum Stocks. Production planning.
- Maintenance: Machine utilization rate (OEE). Scheduled Maintenance Planning (TPM).
Cost analysis:
Resource Planning / Direct and Indirect Staffing Cost. Cost per hour. Machine capacity cost. Investment cost. Overhead cost. Material / Tool / Energy cost.

II/ SUBJECTIVE Survey: CURRENT STATUS: What is the CUSTOMER demand?
Moral:
Human, relationship system: Escalation and reporting.
How Shop Floor Management works. 
Staff planning. 
How the motivation and brainstorming system works. 
Employee evaluation system operation.

III/ NEW PROCESS AND PROJECT PHASE: FUTURE STATUS:
Development/Improvement/Modification/Action plan compilation.
Definition of bottlenecks and Losses.
Summary of shortcomings.
Development potentials.
Setting up TEAMs.
Development, coordination and introduction of corrective measures: (Task/Responsible/Deadline).
Implementation of corrective measures, test production, summary of results.
Development and delivery of a new process.
Following up.

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